- What are Buttweld Fittings?
- Mechanical Specification of Inconel 825 Buttweld Fittings
- How Inconel 825 Benefits the Quality of Buttweld Fittings
- Types of Inconel 825 Buttweld Fittings
- Inconel 825 Pipe Fittings Chemical Composition
- Inconel 825 Buttweld Fittings Mechanical Properties
- Equivalent Grades for 825 Inconel Pipe Fitting
- Types of Buttweld Fittings in Detail and Pointers
- Applications of Buttweld Fittings in Detail
- Why Shivalik is the Best Manufacturer and Supplier of Buttweld Fittings
Inconel 825 Buttweld
What are Buttweld Fittings?
Mechanical Specification of Inconel 825 Buttweld Fittings
- Size: Seamless: 1/2-10. Welded: 1/2-48
- Tensile Strength: 550 MPa (80,000 psi) minimum
- Yield Strength: 220 MPa (32,000 psi) minimum
- Elongation: 30% minimum
- Hardness: Rockwell B hardness of 88 maximum
How Inconel 825 Benefits the Quality of Buttweld Fittings
Inconel 825 provides several benefits when used in the manufacturing of buttweld fittings:
Corrosion Resistance: Inconel 825 exhibits exceptional resistance to various corrosive environments, including acids, alkalis, and chloride-containing media. This makes it ideal for applications involving exposure to harsh chemicals and corrosive fluids.
High-Temperature Strength: Inconel 825 buttweld fittings retain their strength and integrity at elevated temperatures, making them suitable for high-temperature applications such as heat exchangers, furnace components, and exhaust systems.
Excellent Weldability: Inconel 825 offers excellent weldability, allowing for easy and reliable welding of buttweld fittings to the pipes. This ensures strong and leak-free joints, minimizing the risk of failure or leakage in the piping system.
Resistance to Oxidation and Scaling: Inconel 825 buttweld fittings exhibit outstanding resistance to oxidation and scaling at high temperatures. This property helps maintain the structural integrity and performance of the fittings in demanding environments.
Longevity and Durability: Due to its corrosion resistance and high mechanical strength, Inconel 825 buttweld fittings have a long service life, reducing the need for frequent replacements and minimizing maintenance costs.
Applications of Buttweld Fittings in Detail
- Oil and Gas: Buttweld fittings are widely used in oil and gas processing plants, refineries, and pipelines for their ability to withstand high-pressure and high-temperature conditions. They ensure efficient and reliable flow control and distribution of petroleum products.
- Chemical and Petrochemical: Chemical and petrochemical industries rely on buttweld fittings for their resistance to corrosion and chemical substances. These fittings are used in chemical processing plants, reactors, and storage tanks.
- Power Generation: Buttweld fittings are essential in power plants for their ability to handle high-pressure steam and hot gasses. They are used in boilers, heat exchangers, and piping systems to ensure efficient energy generation and distribution.
- Pharmaceutical and Food Processing: In industries with strict hygiene requirements, such as pharmaceuticals and food processing, buttweld fittings are used to maintain the integrity of the process by providing hygienic connections and preventing contamination.
Types of Inconel 825 Buttweld Fittings
| Incoloy 825 45 Degree Elbow | Incoloy 825 45 Degree Elbow 825 Incoloy 90 Degree Elbow 825 Incoloy 45 Degree Elbow Incoloy UNS N08825 45 Degree Elbow Incoloy WERKSTOFF NR. 2.4858 45 Degree Elbow ASME SB366 825 90 Degree Elbow |
| Incoloy 825 Pipe Fittings | Incoloy 825 Pipe Fittings 825 Incoloy Buttweld Fitting 825 Incoloy Pipe Fitting Incoloy UNS N08825 Buttweld Fitting Incoloy WERKSTOFF NR. 2.4858 Pipe Fittings ASTM B366 825 Incoloy Buttweld Fitting |
| Incoloy 825 Eccentric Reducer | Alloy 825 Eccentric Reducer 825 Incoloy Eccentric Reducer 825 Incoloy Eccentric Reducer Incoloy UNS N08825 Eccentric Reducer Alloy WERKSTOFF NR.2.4858 Eccentric Reducer ASTM B366 825 Incoloy Eccentric Reducer |
| Incoloy 825 Concentric Reducer | Alloy 825 Concentric Reducer 825 Incoloy Concentric Reducer 825 Incoloy Concentric Reducer Incoloy UNS N08825 Concentric Reducer Incoloy WERKSTOFF NR.2.4858 Concentric Reducer ANSI B16.9 825 Incoloy Concentric Reducer |
| Incoloy 825 Lateral Tee | Incoloy 825 Lateral Tee 825 Incoloy Lateral Tee 825 Incoloy Lateral Tee Incoloy UNS N08825 Lateral Tee Incoloy WERKSTOFF NR. 2.4858 Lateral Tee ASME B16.28 825 Incoloy Lateral Tee |
| Incoloy nel 825 Equal Tee | Incoloy 825 Equal Tee 825 Incoloy Equal Tee 825 Incoloy Equal Tee Incoloy UNS N08825 Equal Tee Incoloy WERKSTOFF NR. 2.4858 Equal Tee ASTM B366 825 Incoloy Equal Tee |
| Incoloy 825 Long Stub End | Incoloy 825 Long Stub End 825 Incoloy Long Stub End 825 Incoloy Long Stub End Incoloy UNS N08825 Long Stub End Incoloy WERKSTOFF NR. 2.4858 Long Stub End ASTM B366 825 Incoloy Long Stub End |
| Incoloy 825 Short Stub End | Alloy 825 Short Stub End 825 Incoloy Short Stub End 825 Incoloy Short Stub End Incoloy UNS N08825 Short Stub End Incoloy WERKSTOFF NR. 2.4858 Short Stub End MSS-SP-43 Incoloy Short Stub End |
| Incoloy 825 End Cap | Incoloy Alloy 825 End Cap 825 Incoloy End Cap 825 Incoloy End Cap Incoloy UNS N08825 End Cap Incoloy WERKSTOFF NR. 2.4858 End Cap ASTM B366 825 Incoloy End Cap |
| Incoloy 825 Bend | Incoloy 825 Pipe Bend 825 Incoloy Bend 825 Incoloy Bend Inconel 1.5d Pipe Bend Incoloy UNS N08825 Bend Incoloy WERKSTOFF NR. 2.4858 Bend ASTM B366 825 Incoloy Bend |
| Incoloy 825 Equal Cross | Incoloy 825 Equal Cross 825 Incoloy Equal Cross 825 Incoloy Equal Cross Incoloy UNS N08825Equal Cross Incoloy WERKSTOFF NR.2.4858 Equal Cross ANSI B16.9 WP 825 Incoloy Equal Cross |
Inconel 825 Pipe Fittings Chemical Composition
| Grade | C | Mn | Si | S | Cu | Fe | Ni | Cr | Al | Ti |
|---|---|---|---|---|---|---|---|---|---|---|
| 825 | 0.05 max | 1.00 max | 0.05 max | 0.03 max | 1.50 – 3.00 | 22.00 min | 38.00 – 46.00 | 19.50 – 23.50 | 0.02 max | 0.06 – 1.20 |
Inconel 825 Buttweld Fittings Mechanical Properties
| Element | Density | Melting Point | Tensile Strength | Yield Strength (0.2%Offset) | Elongation |
|---|---|---|---|---|---|
| 825 | 8.14 g/cm3 | 1400 °C (2550 °F) | Psi – 80,000 , MPa – 550 | Psi – 32,000 , MPa – 220 | 30 % |
Equivalent Grades for 825 Inconel Pipe Fitting
| STANDARD | WERKSTOFF NR. | UNS | JIS | BS | GOST | AFNOR | EN | OR |
|---|---|---|---|---|---|---|---|---|
| Incoloy 825 | 2.4858 | N08825 | NCF 825 | NA 16 | ЭП703 | NFE30C20DUM | NiCr21Mo | XH38BT |
Types of Buttweld Fittings in Detail and Pointers
Buttweld fittings come in various types to accommodate different piping configurations and requirements. Here are some common types of buttweld fittings:
Elbow: Elbows are used to change the direction of flow in a piping system. They are available at different angles, such as 90 degrees, 45 degrees, and 180 degrees, and can be long radius or short radius.
Tee: Tees have a T-shaped design and are used to create branch connections in a pipeline. They allow for the diversion of flow into two or more directions.
Reducer: Reducers are used to connect pipes of different diameters. They are available in concentric and eccentric designs, facilitating a smooth transition between different pipe sizes.
Cross: Cross fittings have a plus-shaped design and are used to create branch connections in pipelines that intersect at right angles. They
Cap: Caps are used to seal the end of a pipe, providing closure and preventing the entry of foreign particles into the system.
Stub End: Stub ends are used in conjunction with lap joint flanges to create a loose flange connection. They are often used in systems requiring frequent disassembly.
When selecting the appropriate type of buttweld fitting, consider factors such as pipe size, material compatibility, and system requirements to ensure a proper fit and optimal performance.
Why Shivalik is the Best Manufacturer and Supplier of Buttweld Fittings
Shivalik is a leading manufacturer and supplier of buttweld fittings, including Inconel 825 buttweld fittings. Here’s why they are the best choice for your buttweld fitting needs:
Extensive Industry Experience: With years of experience in the industry, Shivalik has gained a strong reputation for delivering high-quality buttweld fittings that meet the stringent requirements of various industries.
Wide Product Range: Shivalik offers a wide range of buttweld fittings, including Inconel 825, to cater to diverse application needs. They provide options for different sizes, types, and specifications to ensure a perfect fit for your project.
Superior Quality: Shivalik is committed to delivering top-notch quality products. Their buttweld fittings undergo rigorous quality control measures, including material testing, dimensional inspection, and performance testing, to ensure exceptional reliability and durability.
Customization Capabilities: Understanding that every project has unique requirements, Shivalik offers customization options for buttweld fittings. They can manufacture fittings according to specific dimensions, materials, and configurations as per customer specifications.
Timely Delivery: Shivalik understands the importance of timely project completion. They have efficient production and delivery processes in place to ensure on-time delivery of buttweld fittings to meet project deadlines.
Excellent Customer Support: Shivalik takes pride in providing excellent customer support. Their knowledgeable and responsive team is always ready to assist customers with their inquiries, technical specifications, and order requirements. They prioritize customer satisfaction and strive to build long-term relationships.
For all your buttweld fitting needs, choose Shivalik as your trusted manufacturer and supplier. Benefit from their extensive industry experience, wide product range, superior quality, customization capabilities, timely delivery, and exceptional customer support. Partner with Shivalik for reliable and durable buttweld fittings, including Inconel 825, for your projects.
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